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For optimum efficiency, it may be necessary to place the two components on separate machines Alternatively, multiple cameras and optics may be used on a single piece of equipment Cost becomes a critical factor Once the components have been placed, the circuit board is soldered using one of the techniques briefly described in the following sections The component placement step is synergistic with the soldering step and, in particular, reflow soldering That synergism arises from the fact that placement inaccuracies can be compensated by the self-alignment of packages arising from the surface tension (more accurately, the solder-flux interfacial tension) of the molten solder This self-alignment phenomenon opens the placement window for passive devices larger than about 0603, smaller LCCCs, and 127 mm pitch areaarray packages of up to several hundred balls.

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Unfortunately, for smaller passive devices and larger area-array packages, the self-alignment process becomes less capable of compensating for placement errors In the case of smaller passive devices, there is the increased likelihood that an imbalance of surface tension forces can result in an asymmetric movement of the part, causing the tombstoning defect In the case of larger area-array components, poor placement (which is becoming more critical with the finer pitches of smaller balls) cannot always be remedied by self-alignment simply because of the greater weight of the component The topic of soldering is described in greater detail in Chap 42 Therefore, this chapter offers only a brief overview of each approach, with the discussion limited to its relevance to the overall assembly process 40334 Reflow Soldering.

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Reflow soldering is the technique in which a circuit board, which has the components placed on the solder deposit (either as paste or preforms) is passed through a furnace (oven) in order to melt the solder and form the joints The furnace may be a batch type in which the circuit boards must be loaded and unloaded, one group at a time The operator inputs the batch furnace time-temperature profile into the controller that alters the power to a set of heating coils as a function of time The atmosphere can be very well controlled, including the use of vacuum The batch furnace is advantageous for small production lots, including development work or when the time-temperature profile and environment must be carefully controlled for the application The second furnace has an inline configuration The circuit boards continuously enter one end unsoldered and exit the other end soldered.

Therefore, the inline furnace can be part of an overall assembly line, receiving stuffed circuit boards from the component placement machine via a conveyor without operator interventionThe temperature of the different zones.

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08 20 Data for air at 15 C Pa = 147 Ibf in2 Po Pa = 50 lbf in2 8 jets per row 2 rows of jets at station or 1 row of jets at station L /D = 1 06 Gauge pressure ratio Kgo

The peak rectified voltage that appears at the filter capacitor is 1.4 times the AC input voltage (AC input voltage is a RMS figure). A 10-V AC input will generate about 14 V DC voltage on the filter capacitor. The filter capacitor must be of sufficiently large capacity to provide sustained current. The filter capacitor must also be rated to handle the DC voltage. For a 14-V DC, at least a 25 V rating capacitor should be employed.

Another class of boards is made up of the rigid and flexible PWBs. Whereas boards are made of a variety of materials, flexible boards generally are made of polyester and polyimide bases. Rigiflex boards, a combination of rigid and flexible boards usually bonded together, have gained wide use in electronic packaging (see Fig. 5.3). Most rigi-flex boards are three-dimensional

structures that have flexible parts connecting the rigid boards, which usually support components; this packaging is thus volumetrically efficient.

The majority of boards produced in the world are graphically produced. There are three alternative types: 1. Single-sided boards 2. Double-sided boards 3. Multilayer boards

561 Single-Sided Boards (SSBs) Single-sided boards (SSBs) have circuitry on only one side of the board and are often referred to as print-and-etch boards because the etch resist is usually printed on by screen-printing techniques and the conductor pattern is them formed by chemically etching the exposed, and unwanted, copper foil 5611 Typical Single-Sided Board Materials This method of board fabrication is generally used for low-cost, high-volume, and relatively low functionality boards In the Far East, for example, the majority of SSBs are made of paper-based substrates for lowest cost, with the most popular grade of paper-based laminate being XPC-FR, which is a flame-retardant phenolic material that is also highly punchable In Europe, FR-2 grade paper laminate is the most popular substrate for SSBs because it emits less odor than XPC-FR when placed in highvoltage, high-temperature environments, such as inside a television set chassis.

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